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Ultra low budget do it yourself solar water heater

ultra low budget do it yourself solar heater


This low budget solar water heater could be made for free if you're good at scrounging material and taking advantage of scrap pieces.

I've been thinking of making a modified version of the one above that would link two or maybe three refrigerator coil grids together with a small pump.

Image credit belongs to the online community of Sietch.org.



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Solar water heaters are quite a mature technology. Study existing designs closely, so you don't have to re-invent the wheel. :-)

You can even make one without a pump, as long as you mount the water tank above the collector. The principle is called a thermosiphon. You might want to go with a bigger pipe diameter in that case, though.

And I think you should insulate the back and sides of the collector, as well as the tank. Especially for the winter, as you don't want the system to freeze!

Alternatively, there are simple rubber profiles available that allow you to build a huge collector pretty simply. These are mostly used for swimming pools, but put them in a box and I'd think they'd work for hot water as well.

You might want to think about putting a heat exchanger in the hot water tank of the collector to prevent problems with bacterial and algae growth in your drinking water. And it would enable you to use a different working fluid for the collector (e.g. add some antifreeze).

Comment by Roland_Smith Sun Jan 23 17:04:44 2011
Good points and ideas! We're still on the fence about whether to make a solar hot water system just for the summer (the easy option) or whether to try to make it winter proof. I'm leaning toward the former...
Comment by anna Mon Jan 24 14:27:31 2011

Making it winterproof would be an extra effort. Although that same effort would also make it more efficient in the summer, so you could get by with a smaller collector or get more/hotter water.

Of course for it to work well in winter you'd have to keep it snow-free. :-)

One of the better ideas seems to be to combine the collector with a PV panel. This gives you a double advantage;

  • The solar cells are kept cooler so they work better.
  • The heat that you've already captured is put to good use warming water.

I was thinking you should be able to build a really good solar water heater by turning a fridge "inside out". Rip the door off an old fridge, paint it black inside and put a sheet of clear plastic plate on instead of the door to keep heat in. Point it at the sun. Immerse the radiator on the outside of the fridge in the water you want to heat. Ideally you should add a PV panel to power the fridge's pump. Since a fridge is a heat pump that gives off its heat at a higher temperature that it collects, it should be more efficient. It could become too hot for the fridge to work properly, though.

Another idea that makes a solar collector more efficient is to use heat pipes. This is a closed pipe filled with a medium that evaporates easily when heated. The bottom of te pipe is in the solar collector, and the top of the pipe is inside the water tank. The sun heats up and evaporates the medium. It condenses in the relatively cooler end of the pipe, and runs down where the cycle begins again. The really cool thing (pardon the pun) is that a heat pipe is like a one-way street for heat transfer; it can only transfer heat in one direction (the relatively cool liquid only exists in the bottom of the pipe, away from the water tank), and unlike a normal water circuit it cannot transport heat from the water reservoir to the collector. You do need a special medium like a solvent that evaporates easily, or a compressed gas.

Comment by Roland_Smith Mon Jan 24 18:23:38 2011
The heat pipe is fascinating, but sounds pretty high tech. On the other hand, the inside out fridge is great!
Comment by anna Mon Jan 24 19:26:03 2011

A heat pipe can be as simple as a piece of copper tube with a cap soldered on one end and a filler connector soldered to the other end. Everone who has ever worked with copper water tubing should be able to manage it.

Do you know who they fill regrigerators when they are made? The circuit is filled through a thin copper tube. When the coolant is in, the pipe is clamped shut, cut and soldered. Pretty simple.

Comment by Roland_Smith Tue Jan 25 13:07:37 2011
I loved the heat pipe option until you got to the solvent. I never seem to have much fun with chemistry...
Comment by anna Tue Jan 25 18:25:55 2011

A heat pipe is a closed system. The working fluid (which doesn't need to be a solvent, but a lot of them are good candidates) is contained inside the pipe.

It works purely by evaporation and condensation in a closed pipe.

You could even try it with water. But the sunny end of the pipe would need to get pretty hot to make the water evaporate fast.

Comment by Roland_Smith Wed Jan 26 15:18:38 2011
I wasn't suggesting ongoing chemistry, just that I'd have to deal with chemicals while setting it up....
Comment by anna Wed Jan 26 18:41:43 2011